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Transforming Tool Management At UTAC With KIT

May 1, 2026/in Automotive, Case Study, Defence, ExploreKit, Tool Audits, Tool Calibration, Tool Inventory Management/by coplan

3D illustration. Clay car inside wind tunnel. Design without real car reference and without copyright. Concept sports car, industry of transportation.

Client Overview

Since 1924, UTAC has led the mobility industry, driving progress toward a safer, cleaner future and offering a wide range of services to support bringing vehicles to market.

With a footprint of 55 laboratories and 250km of test tracks across the globe, and a team of over 1,300 trusted experts, UTAC are one of the world’s leading independent experts in automotive testing and engineering. They offer a vast array of tailor-made services for the testing and certification of civilian and military vehicle alike. UTAC operates in a high-pressure environment where precision, speed, and reliability are non-negotiable.

Their work determines whether vehicles are fit for operational duty or use on our roads, so their tools must be flawless.

Challenge

Like many engineering teams, prior to adopting KIT, they faced familiar but costly operational challenges:

  • Tools were not always returned to their designated locations or were out on loan but not consistently tracked.
  • Engineers often took time to locate equipment, potentially affecting project timelines and costs.
  • Calibration tracking was not systematic or user-friendly, so was hard to maintain.
  • Limited visibility and inconsistent standards made cross-departmental collaboration more difficult.

Solution

KIT was introduced as a unified platform for tool and equipment management. Its intuitive user interface allowed engineers to:

  • Locate and grab tools quickly and efficiently.
  • Visually audit tool inventory prior to vehicle testing.
  • Scan tools, check calibration status, certificates and instructions.
  • Track loans and returns across departments.
  • Maintain real-time visibility of inventory status and calibration schedules.

Results

Since adopting KIT, the team has seen measurable improvements across operations, culture, and morale:

  • Operational Efficiency: Engineers now spend less time searching for tools and more time executing tests.
  • Business Continuity: Critical equipment is always available when needed, reducing downtime and ensuring delivery commitments.
  • Cultural Shift: KIT has become embedded in daily workflows, fostering a culture of accountability and precision.
  • Data-Driven Decisions: Real-time insights enable better forecasting, budgeting, and client billing.
  • Morale Boost: Technicians feel empowered and valued, with fewer frustrations and clearer processes.

Customer Quote

“KIT has changed how we do inventory. It’s no longer a painful audit; it’s embedded in how we work. We can now commit to customers with absolute confidence, knowing our tools are calibrated, available, and accounted for.”

Steven Durrant, Principal Trials Project Engineer
UTAC 

Download the full case study PDF
https://thisiskit.com/wp-content/uploads/2026/04/crash-test-2.jpg 576 1024 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-05-01 01:37:452026-05-01 08:28:57Transforming Tool Management At UTAC With KIT

How Probe Manufacturing & Fabrication improved audit readiness, confidence and speed

April 27, 2026/in Case Study, ExploreKit, Tool Audits/by coplan

Client Overview

For nearly 50 years, Probe Manufacturing & Fabrication has been a leading UK based precision engineering company that designs, fabricates, inspects and tests intricate, bespoke components such as flanges, blocks, tees and valves for the UK and European Oil and Gas markets.

Probe have built an enviable track record as experts in their field, combining experienced technicians, extensive certification, an unwavering commitment to project transparency and fast, high-quality turnaround.

Challenge

The company holds multiple certifications and is audited frequently by both customers and technical bodies. Calibration is a key focus during audits, and the team wanted a system that could keep pace with their growing needs and strengthen audit confidence.

The previous system:

  • operated from a single workstation that was also needed for other duties
  • made certificate retrieval slower than ideal and increased the reliance on manual processes
  • created extra burden during audits as staff and auditors had to continually move between the workshop and office

Solution

Moving to KIT gave the Probe Quality Control team instant access to calibration data from any device. This removed the constraints of the old single-machine setup and made audits smoother and more transparent.

KIT provided:

  • one click access to certificates and calibration history
  • secure cloud access from any device anywhere on site or remotely
  • fast and intuitive navigation and heightened data visibility
  • a clear dashboard with organised, professional reporting
  • strong onboarding training, ongoing support and regular enhancements from the KIT team
  • the ability for the team to demonstrate complete control over their calibration processes.

Results

The change has been immediate. Probe see clear operational gains as well as stronger audit performance:

  • The system’s simplicity and instant data access reassures auditors that the business has full control, improving auditor confidence
  • The monthly calibration workload has reduced to a tenth of what it was with the old system
  • Reports and certificates are cleaner, easier to read and more consistent
  • Cloud access has eradicated previous delays and data loss concerns

The Probe Quality Control team now have confidence and trust in a system they want to use and new team members have adopted the system quickly and easily.

Customer Quote

“With KIT you can get information anywhere. Before, I was running ragged trying to find certificates. Now I just push a button. Auditors always check calibration areas. For them to see a system that is easy to run gives them confidence straight away.”

“It used to take ages to perform and record calibrations on the old system. Now it takes seconds. It is so much more efficient.”

Kenny Watson, Quality Control Supervisor
Probe Manufacturing & Fabrication

Download the full case study PDF
https://thisiskit.com/wp-content/uploads/2026/04/pipes.jpg 683 1024 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-04-27 15:18:192026-05-01 08:25:44How Probe Manufacturing & Fabrication improved audit readiness, confidence and speed

KIT shortlisted for national award recognising practical process automation

April 22, 2026/in ExploreKit, News, Tool Audits/by coplan

Milton Keynes, Buckinghamshire – As manufacturers continue to look for practical ways to automate compliance-critical processes, Coplan Ltd’s intelligent tool management platform, KIT, has been shortlisted for Most Innovative Solution for Process Automation award at the 2026 Manufacturing Supplier Innovation Awards, run by Manufacturing Today. The shortlist recognises organisations whose solutions offer genuine advancements in automation that increase efficiency, reduce costs, and improve operational accuracy.

KIT transforms manual and inconsistent tool control processes into a centralised, intuitive and always up to date digital system. This helps manufacturers stay compliant, efficient and audit ready.

Through visual dashboards, teams can instantly see their tooling inventory, including missing or broken tools, current location and calibration status.

Over the last twelve months, Coplan has delivered major enhancements to KIT, simplifying calibration workflows and streamlining visual tool audits. This gives manufacturers greater flexibility in how audits are carried out.

Operational teams can tailor the system to local needs, rather than being forced into generic, one-size-fits-all solutions that often create duplication and inefficiency.

Paul Mazaher, Managing Director of Coplan, said: “We’ve designed KIT with our customers to take the pain out of tool control processes, automating everything from audits to calibration to standardisation and procurement, so that nothing falls through the gaps. Just being shortlisted alongside some of the industrial automation giants is a massive win for us and acknowledgement of our efforts. It’s great that there is a public vote and maybe with their help, David can slay Goliath again!”

To Coplan, KIT’s mission is straightforward – making intelligent tool control simple. Because if it’s not simple, it just doesn’t get done. Teams are too busy for complexity and bureaucracy. When a system removes that friction, people feel listened to, adoption improves and teams take greater ownership of their processes.
You can help KIT get the recognition it deserves by taking part in the public vote that closes at 5pm (UK) on 28th April.

https://thisiskit.com/wp-content/uploads/2026/04/newheader.jpg 475 1600 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-04-22 14:58:482026-04-30 16:31:20KIT shortlisted for national award recognising practical process automation

Making Tool Management Simple: Ontic’s Experience with KIT

March 18, 2026/in Aerospace, Case Study, Defence, ExploreKit, Tool Audits/by coplan

With over 7,000 customers and nine manufacturing facilities worldwide, Ontic is a leading manufacturer to the world’s civil and military aircraft, ensuring the continuity, availability and longevity of critical parts that keep aircraft flying now and in the future.

With a diverse and continually growing portfolio of over 8,000 products and 1 million component parts, their success meant that Ontic faced a growing challenge: managing thousands of tools across multiple sites, whilst maintaining visibility and control. Ontic recognised the need to move away from the paper-based system to maximise efficiency and reduce the risk of lost tools or unnecessary purchases of non-standard tools. That changed with KIT.

Challenge:

With over 90 technicians and numerous toolboxes across several sites, Ontic wanted better control over tool usage, performing audits, and learning about missing or broken equipment in a timelier manner. Communal tools were difficult to manage, and the lack of real-time data made proactive decision-making nearly impossible.

Solution:

After evaluating several systems, Ontic chose KIT for its simplicity, flexibility, and scalability. The team began with a trial in one area, and thanks to a proactive cell manager, adoption quickly spread. KIT’s intuitive interface, audit tracking, and simple dashboards, reporting and data exports enabled Ontic to gain full control over their tooling estate and enhance efficiency.

Results:

Since rolling out KIT, the impact has been clear:

  • Tool traceability: 95% of toolboxes now digitised and audited via KIT.
  • Reduced costs: Reduction in lost tools and duplicate purchases.
  • Audit performance & ownership: Improved audit compliance and technician accountability.
  • Customer perception: Enhanced customer confidence during site visits.
  • Wider asset management: Used to manage health & safety equipment (first aid kits, de-fibs, eye wash stations)

“The visibility KIT gives us is a game-changer. We know the location of all our tools, who they’re being used by and where some may need attention.”

“The simplicity of the system and visibility at all levels ensures issues are resolved quickly, improving efficiency and reducing technicians’ frustration”.

Paul Bates, Production Engineer, Ontic

Download the full case study PDF
https://thisiskit.com/wp-content/uploads/2026/04/ontic-fe.jpg 1280 1920 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-03-18 11:05:202026-05-01 08:25:59Making Tool Management Simple: Ontic’s Experience with KIT

Product Update – January 2026

January 26, 2026/in ExploreKit, News, Tool Audits, Tool Inventory Management/by coplan

A major new release for KIT sees huge strides in the versatility of the Audit functionality

The start of 2026 sees a major release for KIT and features a significant update to the Audit functionality. Offering increased flexibility and alternative methods by which you can conduct Audits, and the ability to pause Audits, the new Audit functionality heightens the ability to tailor the solution to your ways of working and work even smarter, rather than harder.

We’re thrilled to introduce these enhancements, which complement rather than replace the existing functionality. They have been designed in collaboration with some of our customers to meet their changing needs as they scale, with clear benefits to the overall workflow and user experience.

Improved Audit Process

We have redesigned the workflow of Audit process, implementing a streamlined, step by step wizard approach. Instead of being asked “Are any spaces at the location empty?” when performing an Audit, we now offer clearer guidance and prompt the User to select all the Items that are missing in the selected Location. Once selected, the wizard restates the Items selected by the User as missing and asks them to confirm to complete the Audit.

Audit By Presence

We have introduced the option for any Audit Policy to be set to either ”audit by presence” or “audit by absence”. The new “audit by presence” capability is a toggle switch that is defined when creating or editing an Audit Policy. The default setting for existing Audit Policies and all new Audit Policies remains “audit by absence”, which is where the user is asked to select all Items that are missing within the Location that is the subject of the Audit.

The “audit by presence” option enables locations to be audited based on what Items are present at the Location rather than what is missing. This is the opposite of the default method but is particularly useful for non-visual locations such as COSHH cupboards or other locations storing various Items such as large power tools, jigs and fixtures. For non-visual Locations, we have also introduced the ability to use cameras or scanners on Item QR or barcode labels to prove their presence. More on that later in these notes.

Audit Pausing

We have created the ability for Audits at a Location to be paused until a defined date in the future, but only by Users with the Pause permission. This feature prevents the Location from being incorrectly included in the Overdue Audit reports whilst the Pause is in place.

Once the Pause has expired, it automatically returns to its normal Audit schedule as determined by the Audit Policy and will be appear in the Overdue Audit report until it is next audited. The concept here is that customers may not want to include some Locations in Audits or reports whilst the Owners of those Locations are on holiday, off sick or seconded elsewhere or if the Location is temporarily out of use.

However, a User with the Pause permission may also manually override the Pause and “Resume Audits” at the Location, so that if they return to work earlier than expected or the Location is reinstated to use earlier, they can ensure the Location audit schedule is restarted.

Permitted Audit Days

Within the definition of an Audit Policy, it is now possible to nominate the days of the week on which Audits would normally occur (“Permitted audit days”) and therefore make it more accurate to determine when Audits become overdue. For example, a location can be marked so that audits only ever become due Monday-Friday. This can help prevent audits becoming overdue when there is no way for the location to be audited on that day.

With this new functionality. the Location will not appear in the Overdue Audits report until the day after which its next Audit falls due. This will make the reporting of Overdue Audits more accurately reflect the normal audit frequency practices of the organisation and eliminate over-counting. It will also reduce the volume of unnecessary notification emails related to Overdue Audits.

Marking Missing Items as Found

Up to now, when an Item is identified and recorded as missing during an Audit and is then subsequently found, the only way to recognise that it is now present at the Location has been to perform a new Audit.

Now, Users can navigate to the Item details and select “Mark as found”. This will record who marked the Item as found with a date/time stamp. This information is available in the Audit History. When an Item is marked as found, the Item is removed from the Missing Items report and will no longer be included in the numbers of Missing Items shown on the Dashboard or included in email notifications.

Expected Missing Items

We have changed the behaviour of KIT regarding Items that are known or expected to be missing. The system will now take into account Loans, Location statuses, and vacant Item pockets in Locations when an audit is performed. Vacant Item pockets no longer need to be selected when reporting missing Items on a visual Location.

If an Item is known to be on an active loan or is known to have a non-default Location status, the system will let the User know that the Item is expected to be missing. These Items will not be shown in the Missing Items report or included in the numbers displayed on the Dashboard. The reason for the absence is maintained in the Audit History.

Audits on Location Groups

Visual audits can now be initiated at Location Group level. This launches a wizard that guides the auditor through all the Audits required for that Location Group in a single session, reducing the number of steps required when compared to the current process of having to perform each Location audit separately. This makes it faster and more efficient to check multiple related locations, such as a cabinet with several drawers.

In this example, if wanting to conduct a complete Audit of a seven-drawer tool cabinet, previously you would have to navigate to each Location individually and then complete the Audit process for each of the seven drawers / Locations. With the new wizard approach, the system does this automatically and prompts you through each Audit. Within the Audit Policy definition, administrators can specify whether it is to be “excluded from group audits”. If this is enabled, any Locations assigned to that policy will be skipped during Location Group Audits.

Reporting of Location Issues

As part of performing a visual Audit, it is now possible to report any issues with the Location itself (e.g. spills/leaks, safety concerns, broken lock, etc). This feature enables the auditor to provide a description of the issues they have seen and attach photos or PDF documents to provide other context as necessary. This new feature is enabled within the Audit Policy definition. Any audits performed on Locations that are subject to an Audit Policy with this enabled is then prompted as part of the Audit wizard to detail any such issues.

In addition, Users who have the new “Audit location issues” email notification enabled within their User record will be sent email notifications whenever a Location issue is recorded. This can be set to notify Users for all Locations or only Locations they own.

Recording remedial actions on Item issues

Now, whenever a User clears an issue on an Item, they are prompted to add notes to detail any remedial action taken to resolve the issue. This gives transparency of any fixes and gives a more complete life history of the Item, such that common issues can be easily spotted over time.

Using cameras & scanners for Audits

When performing an “audit by presence”, a new “Scan items” option is available within the Audit wizard that allows a camera or handheld scanner to be used to scan KIT item tags, QR code labels or barcodes on Items to mark them as present.

The scanner screen provides both visual and audio cues as Items are scanned. This provides a rapid way of verifying the presence of Items in Locations that do not have visual tool control and saves time having to visually search for, find and match each Item to its description in the Item list for that Location.

What’s New

From now on, the first time a user logs in after an update to KIT, they will be greeted by a “What’s New” splash screen that will display the Release Notes for the new release that details the changes to the software that have been implemented since their last login.

This screen will only appear on first login for the user following the update. After that, the Release Notes may still be accessed either on the website or in the new Release Notes archive.

Release Notes archive

We have also implemented an archive of Release Notes that will be available to users via the new Release Notes page. This will contain the Release Notes for up to the 10 most recent releases, so that customers can see a history of when changes were implemented or if they wish to re-read the release notes for the latest release.

Font changes

We have also made subtle tweaks to the default font choices used in the software. We now use “Exo 2” as our font for page, dashboard and report headings and titles, and “Inter” as our default font choice for body content, as featured for data fields and report rows.

Both are free to download Google fonts that render quicker and cleaner, with greater character separation, making them much easier to read on the screen.

We’re always evolving KIT to make managing tools and equipment smarter, simpler, and more insightful.

https://thisiskit.com/wp-content/uploads/2025/10/product-update-fe.jpg 947 1420 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-01-26 10:27:342026-04-28 08:30:10Product Update – January 2026

Product Update – October 2025

October 15, 2025/in News, Tool Audits, Tool Inventory Management/by coplan

We’ve recently rolled out a series of powerful enhancements to help teams gain deeper insight into tool usage, reliability, and availability; all designed to support better decision-making and operational continuity.

New Audit History at Location

A new Audit History dialog has been added to the view location screen that allows the user to view the audit history for the location. This is particularly useful if users want to understand how long a tool has been missing from a given location or understand any trends in its use or availability. If a tool is regularly missing from a specific location, it could indicate that either the area is not following prescribed tool procedures about returning tools after use, or that it is in high demand for which a spare or second tool may want to be considered to enable business continuity.

Enhanced Item Audit History

The audit history at the item level has been changed to show both the history for the item, and for the item position (for visual locations). This additional visibility enables users to understand more about patterns of use and whether tooling is sufficient to meet project demand.

Revised Loan History

The Loan History dialog has been overhauled to better reflect the history of the item. It now shows when the item was added to different loans and when it was returned, rather than focussing on the overall status of the loan. This provides a more granular visibility about item movements and helps with future planning for tool procurement and project loading.

New Item Condition History

A new Item Condition History dialog has been added to the view item page. This allows a history of all the issues reported on an item to be viewed (and when the issues were cleared). This gives visibility of the resilience and reliability of individual tools and inform future decisions over vendor, brand and tool selection.

Inventory Location editing flexibility

Users can now change or remove serial numbers from inventory locations should inlays be switched out or no longer be required. Nominated owners of locations can also now be changed and unassigned. This flexibility enables the system to reflect changes of use, people, roles and responsibilities within organisations and allow greater mobility of toolsets across locations.

Loan Item safeguards and workflow enhancements

Changes to loans to prevent accidental deletions and streamline item transitions from one loan to another without having to close the original loan.

We’ve also added some handy improvements like new calibration units and smoother admin navigation, plus a bunch of small behind-the-scenes updates to keep things running fast, stable, and secure.

We’re always evolving KIT to make managing tools and equipment smarter, simpler, and more insightful.

https://thisiskit.com/wp-content/uploads/2025/10/product-update-fe.jpg 947 1420 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2025-10-15 10:26:402026-04-30 16:45:22Product Update – October 2025

Efficiency Unleashed – The Crucial Role Of Organising Tools In Large Organisations

February 1, 2024/in Blog, Foam Inlays, Tool Audits/by coplan

In the bustling world of large organisations and enterprises, where projects are complex and timelines are tight, the importance of efficiently managing tools cannot be overstated.

1. Streamlined Operations for Large Teams:

In organisations where multiple teams collaborate on intricate projects, having a systematic approach to tool organisation is paramount. A centralised system ensures that tools are easily accessible to all team members, eliminating the delays caused by the search for misplaced equipment. This streamlined process results in better project coordination and faster task execution.

2. Enhanced Project Accountability:

In large organisations, tracking tools becomes a significant challenge without proper organisation. Establishing a clear system of accountability for each tool ensures that responsibility is assigned, reducing the likelihood of lost or misplaced equipment. This accountability not only safeguards tools but also promotes a culture of responsibility within the organisation.

3. Risk Mitigation and Compliance:

For large organisations operating in industries with stringent safety regulations, maintaining organised tools is not just a matter of convenience but a regulatory requirement. Proper organisation helps in regular equipment checks, reducing the risk of accidents and ensuring compliance with safety standards. This proactive approach to risk management protects both the organisation and its workforce.

4. Cost-Effective Resource Management:

Large organisations deal with a vast array of tools and equipment, and losing track of these resources can lead to unnecessary expenses. Repurchasing tools that are thought to be lost but are actually misplaced can strain the budget. By implementing efficient tool tracking systems and organisational protocols, organisations can save money and allocate resources more effectively.

5. Corporate Image and Client Confidence:

A well-organised tool management system not only benefits internal operations but also contributes to the corporate image. Clients and stakeholders are more likely to have confidence in an organisation that demonstrates attention to detail and professionalism in its projects. An organised workspace reflects positively on the organisation’s commitment to excellence.

Incorporating innovative solutions like the KIT system further exemplifies the efficiency gains achievable. With the KIT solution, one customer audited an impressive 7,440 tools across 240 drawers in under 2 hours. This showcases how technological advancements can revolutionise tool management in large organisations, making the process not only efficient but also remarkably quick and accurate.

In the dynamic world of large organisations, where efficiency is a key driver of success, the organisation of tools stands out as a critical factor. By embracing systematic approaches to tool management and leveraging cutting-edge solutions, these organisations can ensure smoother operations, enhanced safety, and a positive corporate image that resonates with clients and partners alike.

https://thisiskit.com/wp-content/uploads/2026/03/e2.jpg 1080 1920 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2024-02-01 14:59:302026-04-29 16:54:02Efficiency Unleashed – The Crucial Role Of Organising Tools In Large Organisations

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