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Software Solution of the year Finalist banner

KIT® named finalist for Software Solution of the Year at the 2026 Instrumentation & Electronics Awards

September 3, 2026/in Aerospace, Automotive, Defence, ExploreKit, Food & Drink, News/by Wayne Stant

Software Solution of the Year Finalist KIT

Coplan Ltd is delighted to announce that KIT® has been named a finalist in the Software Solution of the Year category at the 2026 Instrumentation & Electronics Awards. The shortlisting recognises KIT’s innovative approach to inventory intelligence, calibration management and operational readiness, as well as its growing impact across the instrumentation sector.

 

According to the award organisers: “Software solutions can, among other things, help solve problems or improve operational efficiency. This award recognises the most innovative software solutions and services in the instrumentation sector.”

 

While many equipment inventory solutions focus on recording assets, KIT goes further by combining a highly visual approach to asset management, inventory intelligence, calibration tracking and audit automation in a single platform. This enables organisations to reduce operational risk, improve efficiency and maintain complete confidence in asset readiness.

 

KIT’s innovation lies in transforming traditionally manual, time-consuming asset management processes into highly visual, auditable workflows that improve productivity, compliance and service delivery. Today, KIT helps organisations manage hundreds of thousands of critical assets for large manufacturing & specialist engineering customers in highly regulated sectors such as aerospace, automotive, food and drink and defence.

 

The KIT platform demonstrates:

  • Innovation within the instrumentation sector
  • Proven operational efficiency gains
  • Strong user adoption through intuitive design
  • Measurable customer outcomes
  • Scalability across industries and operational environments

 

While many enterprise systems struggle with user adoption, KIT succeeds because it reflects the reality of the shop floor. By mirroring physical workspaces through intuitive visual interfaces, the platform transforms complex inventory management into fast, simple and highly controlled processes. The result is less administration, greater accuracy and more time spent on productive operational activities.

 

“Being shortlisted for Software Solution of the Year is fantastic recognition of the work our team has put into developing KIT,” said Wayne Stant, Head of Marketing Strategy for KIT. “We’ve focused on solving practical operational challenges faced by many organisations every day. By making inventories visual, accessible and intuitive, KIT has achieved something rare in industrial software: genuine user adoption. Teams can verify equipment readiness in seconds rather than hours, delivering better compliance, faster audits and greater productivity.”

 

Shortlisting for Software Solution of the Year marks another important milestone for KIT as it continues to help organisations improve operational readiness, simplify compliance and gain greater control of critical assets.

 

The winners will be announced at the Instrumentation & Electronics Awards ceremony on 15 October 2026 at London’s Grand Connaught Rooms, where KIT will compete alongside some of the instrumentation sector’s most innovative software and technology providers.

https://thisiskit.com/wp-content/uploads/2026/09/Vote-Banner.png 394 1875 Wayne Stant https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png Wayne Stant2026-09-03 10:00:392026-09-03 12:22:08KIT® named finalist for Software Solution of the Year at the 2026 Instrumentation & Electronics Awards
KIT Product Update (August 2026) banner image

Product Update – August 2026

August 11, 2026/in ExploreKit, News/by Wayne Stant

This KIT Product Update adds a few little Permission and Alert changes as well as some small touches to improve user experience and data sharing.

 

Clear Item Issue Permission

We have added a new Permission that allows Users to clear reported issues on Items. Previously, clearing issues required permission to edit all Item details. This change enables more granular access control and better separation of responsibilities.

 

Quality of Life Improvements

The expanded state of groups within the Location List is now preserved when navigating between pages. Expanded groups will remain open when the Location List is revisited, reducing the need to repeatedly expand the same Groups.

Also, when moving an Item to a new Location, the Move dialog now displays the Location Group structure, making it easier to find and select the desired destination.

The display style introduced in the previous release for Items marked as “Away” from a Location now also applies to non-visual Locations. This provides a more consistent experience and makes Item status easier to identify throughout the system.

 

New visual style for “Away” Items

If the system determines that an Item is legitimately away from a Location, such as being on Loan or having a Location Status other than “Active”, the Item will now appear in the Location View with a different visual style.

“Away” Items are shown with pink horizontal stripes, a unique colour and pattern combination that distinguishes them from existing styles such as “Missing”, “Out of Calibration” or “Issue Reported”. The pattern also makes them identifiable to colour-blind Users.

 

Ready for Collection Alerts

A new “Ready for Collection” alert is now available for Advanced Calibration add-on Users. Administrators can configure individual Users to receive notifications immediately whenever an Item is marked as “Ready for Collection”.

This complements the existing daily Ready for Collection report notification by providing real-time updates for time-sensitive workflows.

 

Customer API

Customers using both the Customer API and Advanced Calibration add-ons can now retrieve complete details of internally performed calibrations through the API.

Available information includes the test parameters used, the measured values recorded during calibration, and the calibration equipment used to perform the work.

 

Security Updates

As part of our ongoing platform maintenance, several underlying system and third-party components have been updated to incorporate the latest security and reliability improvements.

https://thisiskit.com/wp-content/uploads/2026/08/August-26-product-update.png 250 1300 Wayne Stant https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png Wayne Stant2026-08-11 15:19:412026-08-19 09:31:26Product Update – August 2026
July 2026 KIT product update banner

Product Update – July 2026

July 21, 2026/in ExploreKit, News/by Wayne Stant

Following June’s successful major release, this KIT product update adds new features and enhancements to simplify user and role administration, speed up navigation, and improve overall system efficiency.

 

New Audit Data Conflicts functionality

Items can have a legitimate reason for being absent from a Location, such as being on Loan or having a Location Status applied within KIT (e.g. “With Calibration” or “Awaiting Collection”). When the Item is subsequently returned, the User must remember to update the relevant status to accurately reflect its presence, but this doesn’t always happen.

To help maintain data accuracy, Audits can now identify Items recorded as present during an audit while still marked in KIT as “Away” from the Location. If the User has the appropriate permissions, the system will offer the option to return Loan Items or change the Location Status during the Audit process, allowing the Item records to be updated without additional actions.

If the User does not resolve these conflicts, or does not have permission to do so, they can now be reported through a new configurable “Audit data conflicts” alert notification, helping Item and Location Owners keep records accurate and up to date.

 

Bulk Import of Users

With this product update, the system now supports Bulk Import of Users from a pre-defined spreadsheet template, available from the Users administration page. When an Admin User downloads the template, it is automatically populated with the required columns and any User Roles already defined within the system.

The Admin User can populate the template, assign the required User Roles, and re-import the completed spreadsheet into KIT via the same Users admin page. This saves significant time compared to setting up individual Users.

 

New visual style for “Away” Items

If the system determines that an Item is legitimately away from a Location, such as being on Loan or having a Location Status other than “Active”, the Item will now appear in the Location View with a different visual style.

“Away” Items are shown with pink horizontal stripes, a unique colour and pattern combination that distinguishes them from existing styles such as “Missing”, “Out of Calibration” or “Issue Reported”. The pattern also makes them identifiable to colour-blind Users.

 

Zero instance Tools now included on the Tool List

The Tool List now includes all Tools recorded in the system, including those with a physical inventory quantity of zero. This allows Users to identify gaps in their inventory and order replacements as required.

When replacement Items arrive, Users can identify all possible Locations where that Tool would naturally fit, saving manual time spent searching or trying to remember the correct Locations.

 

Recent Search History

A history capability has been added to KIT’s Search facility, making recent searches easier to repeat. When a User starts typing in the Search field, the system trawls their recent search history and lists the five closest potential matches in real time from their last 100 searches.

This saves time for Users who regularly search for the same Item or Location.

 

User Role naming validation

In this product update, we have added validation to User Roles to prevent duplicate Role names being created.

If an Admin User tries to add a duplicate User Role, they are warned that the Role name is not unique and cannot save it until they re-name it.

 

Next Audit Due Date visibility

The Next Audit Due Date is now displayed within the drop-down Audit panel of the View Location screen alongside the details of the last audit that was performed on the Location.

This increases visibility of whether an Audit is due or overdue for that Location, helping prompt Users as to whether they should audit the Location at that time.

https://thisiskit.com/wp-content/uploads/2026/07/July-26-product-update-1.png 250 1300 Wayne Stant https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png Wayne Stant2026-07-21 08:00:302026-08-19 09:31:00Product Update – July 2026

Product Update – June 2026

June 18, 2026/in ExploreKit, News, Tool Inventory Management/by Wayne Stant

Introduction of Roles-based Permissions, Linked Resources & Notifications Improvements

Roles-Based Permissions

A new role-based configuration feature has been introduced to simplify the management of user permissions and notification settings across KIT. Instead of configuring each user individually, administrators can now define specific roles. Under each role, the administrator then allocates a set of permissions and notification preferences. Once the role has been created, the administrator can assign users to the role as required, automatically assigning those permissions to the user.

This method of assigning permissions ensures consistency of rights to users in similar positions and reduces the time required to manage access across the system. Roles can be assigned to multiple users, and users can hold multiple roles, with their effective permissions automatically combined. Changes to the permissions set and preferences of a role are applied instantly to all assigned users, making it easier to maintain and update access at scale.

Individual user overrides are still supported where additional flexibility is required.

Linked Resources improvements

We’ve made several useful improvements to the Linked Resources feature to help you stay on top of important documentation as it relates to either Tools or Calibration Policies.

Expiry Dates

You can now add an optional expiry date to any Linked Resource, making it easier to track resources that need reviewing or updating regularly, such as manuals, risk assessments, or data sheets. This helps ensure that any time-limited documentation is flagged as about to expire when it is within 30 days of its expiry date, so that it can be reviewed, revised or replaced before it expires, so that key information is always up to date.

This feature includes the ability to receive a report on Expired Linked Resources and a similar report covering Expiring Linked Resources that are due to expire shortly. If there are Linked Resources which have expiry dates applied to them, summaries of these two reports also appear as tiles on the Dashboard to give you a quick overview of the validity of your resources.

Resource Audit History

Linked Resources records now include a full audit history, so you can see exactly what has changed, when and by whom.

URL Resource Type

In addition to being able to store documents against a Tool or Calibration Policy, users can now choose to add a “Web address (URL)” instead. This is ideal for content that’s hosted or updated elsewhere, such as internal Sharepoint sites, other corporate intranet resources or even related product pages on supplier websites.

 

Notifications Improvements

A new “Missing items alert” email notification is now available for Items marked as missing during an audit. While there is already a daily notification report for these, this alert is sent immediately when the audit is completed, helping you take action straight away.

As a refinement to the existing “Weekly Dashboard Summary” and “Weekly Calibration Summary” report notifications, users can now opt for them to “Filter to My Items” only, so they see only the summaries of Items pertinent to them.

Minor Enhancements

  • This release allows Loan Areas of Use to be deleted from the system if they no longer have any active Loans linked to them.
  • There have also been several updates to KIT’s system components to assure the ongoing stability and security of the platform.
https://thisiskit.com/wp-content/uploads/2026/06/product-update.png 300 900 Wayne Stant https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png Wayne Stant2026-06-18 08:45:372026-08-19 09:30:11Product Update – June 2026
tool management critical to ensuring vital safety testing gives accurate results

Transforming tool management at UTAC with KIT

May 1, 2026/in Automotive, Case Study, Defence, ExploreKit, Tool Audits, Tool Calibration, Tool Inventory Management/by coplan

Client Overview

Since 1924, UTAC has led the mobility industry, driving progress toward a safer, cleaner future and offering a wide range of services to support bringing vehicles to market.

3D illustration. Clay car inside wind tunnel. Design without real car reference and without copyright. Concept sports car, industry of transportation.

With a footprint of 55 laboratories and 250km of test tracks across the globe, and a team of over 1,300 trusted experts, UTAC are one of the world’s leading independent experts in automotive testing and engineering. They offer a vast array of tailor-made services for the testing and certification of civilian and military vehicle alike. UTAC operates in a high-pressure environment where precision, speed, and reliability are non-negotiable.

Their work determines whether vehicles are fit for operational duty or use on our roads, so their tools must be flawless.

Challenge

Like many engineering teams, prior to adopting KIT, they faced familiar but costly operational challenges around tool management:

  • Tools were not always returned to their designated locations or were out on loan but not consistently tracked.
  • Engineers often took time to locate equipment, potentially affecting project timelines and costs.
  • Calibration tracking was not systematic or user-friendly, so was hard to maintain.
  • Limited visibility and inconsistent standards made cross-departmental collaboration more difficult.

Solution

KIT was introduced as a unified platform for tool and equipment management. Its intuitive user interface allowed engineers to:

  • Locate and grab tools quickly and efficiently.
  • Visually audit tool inventory prior to vehicle testing.
  • Scan tools, check calibration status, certificates and instructions.
  • Track loans and returns across departments.
  • Maintain real-time visibility of inventory status and calibration schedules.

Results

Since adopting KIT, the team has seen measurable improvements across operations, culture, and morale:

  • Operational Efficiency: Engineers now spend less time searching for tools and more time executing tests.
  • Business Continuity: Critical equipment is always available when needed, reducing downtime and ensuring delivery commitments.
  • Cultural Shift: KIT has become embedded in daily workflows, fostering a culture of accountability and precision.
  • Data-Driven Decisions: Real-time insights enable better forecasting, budgeting, and client billing.
  • Morale Boost: Technicians feel empowered and valued, with fewer frustrations and clearer processes.

Customer Quote

“KIT has changed how we do inventory. It’s no longer a painful audit; it’s embedded in how we work. We can now commit to customers with absolute confidence, knowing our tools are calibrated, available, and accounted for.”

Steven Durrant, Principal Trials Project Engineer
UTAC 

UTAC case study UTAC case study
https://thisiskit.com/wp-content/uploads/2026/04/crash-test-2.jpg 576 1024 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-05-01 01:37:452026-07-15 13:39:06Transforming tool management at UTAC with KIT

How Probe Manufacturing & Fabrication improved audit readiness, confidence and speed

April 27, 2026/in Case Study, ExploreKit, Tool Audits/by coplan

Client Overview

For nearly 50 years, Probe Manufacturing & Fabrication has been a leading UK based precision engineering company that designs, fabricates, inspects and tests intricate, bespoke components such as flanges, blocks, tees and valves for the UK and European Oil and Gas markets.

Probe have built an enviable track record as experts in their field, earning their customers’ trust and confidence by combining experienced technicians, extensive certification, an unwavering commitment to project transparency and fast, high-quality turnaround.

Challenge

The company holds multiple certifications and is audited frequently by both customers and technical bodies. Audit readiness is a constant challenge and with calibration a key focus during audits, the team wanted a system that could keep pace with their growing needs and strengthen audit confidence.

The previous system:

  • operated from a single workstation that was also needed for other duties
  • made certificate retrieval slower than ideal and increased the reliance on manual processes
  • created extra burden during audits as staff and auditors had to continually move between the workshop and office

Solution

Moving to KIT gave the Probe Quality Control team instant access to calibration data from any device. This removed the constraints of the old single-machine setup and made audits smoother and more transparent.

KIT provided:

  • one click access to certificates and calibration history
  • secure cloud access from any device anywhere on site or remotely
  • fast and intuitive navigation and heightened data visibility
  • a clear dashboard with organised, professional reporting
  • strong onboarding training, ongoing support and regular enhancements from the KIT team
  • the ability for the team to demonstrate complete control over their calibration processes.

Results

The change has been immediate. Probe see clear operational gains as well as stronger audit performance:

  • The system’s simplicity and instant data access reassures auditors that the business has full control, improving auditor confidence
  • The monthly calibration workload has reduced to a tenth of what it was with the old system
  • Reports and certificates are cleaner, easier to read and more consistent
  • Cloud access has eradicated previous delays and data loss concerns

The Probe Quality Control team now have confidence and trust in a system they want to use and new team members have adopted the system quickly and easily.

Customer Quote

“With KIT you can get information anywhere. Before, I was running ragged trying to find certificates. Now I just push a button. Auditors always check calibration areas. For them to see a system that is easy to run gives them confidence straight away.”

“It used to take ages to perform and record calibrations on the old system. Now it takes seconds. It is so much more efficient.”

Kenny Watson, Quality Control Supervisor
Probe Manufacturing & Fabrication

Probe case study Probe case study
https://thisiskit.com/wp-content/uploads/2026/04/pipes.jpg 683 1024 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-04-27 15:18:192026-07-10 09:28:50How Probe Manufacturing & Fabrication improved audit readiness, confidence and speed

KIT shortlisted for national award recognising practical process automation

April 22, 2026/in ExploreKit, News, Tool Audits/by coplan

Milton Keynes, Buckinghamshire – As manufacturers continue to look for practical ways to automate compliance-critical processes, Coplan Ltd’s intelligent tool management platform, KIT, has been shortlisted for Most Innovative Solution for Process Automation award at the 2026 Manufacturing Supplier Innovation Awards, run by Manufacturing Today. The shortlist recognises organisations whose solutions offer genuine advancements in automation that increase efficiency, reduce costs, and improve operational accuracy.

KIT transforms manual and inconsistent tool control processes into a centralised, intuitive and always up to date digital system. This helps manufacturers stay compliant, efficient and audit ready.

Through visual dashboards, teams can instantly see their tooling inventory, including missing or broken tools, current location and calibration status.

Over the last twelve months, Coplan has delivered major enhancements to KIT, simplifying calibration workflows and streamlining visual tool audits. This gives manufacturers greater flexibility in how audits are carried out.

Operational teams can tailor the system to local needs, rather than being forced into generic, one-size-fits-all solutions that often create duplication and inefficiency.

Paul Mazaher, Managing Director of Coplan, said: “We’ve designed KIT with our customers to take the pain out of tool control processes, automating everything from audits to calibration to standardisation and procurement, so that nothing falls through the gaps. Just being shortlisted alongside some of the industrial automation giants is a massive win for us and acknowledgement of our efforts. It’s great that there is a public vote and maybe with their help, David can slay Goliath again!”

To Coplan, KIT’s mission is straightforward – making intelligent tool control simple. Because if it’s not simple, it just doesn’t get done. Teams are too busy for complexity and bureaucracy. When a system removes that friction, people feel listened to, adoption improves and teams take greater ownership of their processes.
You can help KIT get the recognition it deserves by taking part in the public vote that closes at 5pm (UK) on 28th April.

https://thisiskit.com/wp-content/uploads/2026/04/newheader.jpg 475 1600 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-04-22 14:58:482026-04-30 16:31:20KIT shortlisted for national award recognising practical process automation
Tool management at the centre of keeping aerospace production running

Ontic makes tool management simple with KIT

March 18, 2026/in Aerospace, Case Study, Defence, ExploreKit, Tool Audits/by coplan

With over 7,000 customers and nine manufacturing facilities worldwide, Ontic is a leading manufacturer to the world’s civil and military aircraft, ensuring the continuity, availability and longevity of critical parts that keep aircraft flying now and in the future.

With a diverse and continually growing portfolio of over 8,000 products and 1 million component parts, their success meant that Ontic faced a growing challenge: tool management. Managing thousands of tools across multiple sites, whilst maintaining visibility and control. Ontic recognised the need to move away from the paper-based system to maximise efficiency and reduce the risk of lost tools or unnecessary purchases of non-standard tools. That changed with KIT.

Challenge:

With over 90 technicians and numerous toolboxes across several sites, Ontic wanted better control over tool usage, performing audits, and learning about missing or broken equipment in a timelier manner. Communal tools were difficult to manage, and the lack of real-time data made proactive decision-making nearly impossible.

Solution:

After evaluating several systems, Ontic chose KIT for its simplicity, flexibility, and scalability. The team began with a trial in one area, and thanks to a proactive cell manager, adoption quickly spread. KIT’s intuitive interface, audit tracking, and simple dashboards, reporting and data exports enabled Ontic to gain full control over their tooling estate and enhance efficiency.

Results:

Since rolling out KIT, the impact has been clear:

  • Tool management & traceability: 95% of toolboxes now digitised and audited via KIT.
  • Reduced costs: Reduction in lost tools and duplicate purchases.
  • Audit performance & ownership: Improved audit compliance and technician accountability.
  • Customer perception: Enhanced customer confidence during site visits.
  • Wider asset management: Used to manage health & safety equipment
    (first aid kits, de-fibs, eye wash stations)

 

“The visibility KIT gives us is a game-changer. We know the location of all our tools, who they’re being used by and where some may need attention.”

“The simplicity of the system and visibility at all levels ensures issues are resolved quickly, improving efficiency and reducing technicians’ frustration”.

Paul Bates, Production Engineer
Ontic

Ontic Case Study Ontic Case Study
https://thisiskit.com/wp-content/uploads/2026/04/ontic-fe.jpg 1280 1920 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-03-18 11:05:202026-07-15 10:25:58Ontic makes tool management simple with KIT

Product Update – January 2026

January 26, 2026/in ExploreKit, News, Tool Audits, Tool Inventory Management/by coplan

A major new release for KIT sees huge strides in the versatility of the Audit functionality

The start of 2026 sees a major release for KIT and features a significant update to the Audit functionality. Offering increased flexibility and alternative methods by which you can conduct Audits, and the ability to pause Audits, the new Audit functionality heightens the ability to tailor the solution to your ways of working and work even smarter, rather than harder.

We’re thrilled to introduce these enhancements, which complement rather than replace the existing functionality. They have been designed in collaboration with some of our customers to meet their changing needs as they scale, with clear benefits to the overall workflow and user experience.

Improved Audit Process

We have redesigned the workflow of Audit process, implementing a streamlined, step by step wizard approach. Instead of being asked “Are any spaces at the location empty?” when performing an Audit, we now offer clearer guidance and prompt the User to select all the Items that are missing in the selected Location. Once selected, the wizard restates the Items selected by the User as missing and asks them to confirm to complete the Audit.

Audit By Presence

We have introduced the option for any Audit Policy to be set to either ”audit by presence” or “audit by absence”. The new “audit by presence” capability is a toggle switch that is defined when creating or editing an Audit Policy. The default setting for existing Audit Policies and all new Audit Policies remains “audit by absence”, which is where the user is asked to select all Items that are missing within the Location that is the subject of the Audit.

The “audit by presence” option enables locations to be audited based on what Items are present at the Location rather than what is missing. This is the opposite of the default method but is particularly useful for non-visual locations such as COSHH cupboards or other locations storing various Items such as large power tools, jigs and fixtures. For non-visual Locations, we have also introduced the ability to use cameras or scanners on Item QR or barcode labels to prove their presence. More on that later in these notes.

Audit Pausing

We have created the ability for Audits at a Location to be paused until a defined date in the future, but only by Users with the Pause permission. This feature prevents the Location from being incorrectly included in the Overdue Audit reports whilst the Pause is in place.

Once the Pause has expired, it automatically returns to its normal Audit schedule as determined by the Audit Policy and will be appear in the Overdue Audit report until it is next audited. The concept here is that customers may not want to include some Locations in Audits or reports whilst the Owners of those Locations are on holiday, off sick or seconded elsewhere or if the Location is temporarily out of use.

However, a User with the Pause permission may also manually override the Pause and “Resume Audits” at the Location, so that if they return to work earlier than expected or the Location is reinstated to use earlier, they can ensure the Location audit schedule is restarted.

Permitted Audit Days

Within the definition of an Audit Policy, it is now possible to nominate the days of the week on which Audits would normally occur (“Permitted audit days”) and therefore make it more accurate to determine when Audits become overdue. For example, a location can be marked so that audits only ever become due Monday-Friday. This can help prevent audits becoming overdue when there is no way for the location to be audited on that day.

With this new functionality. the Location will not appear in the Overdue Audits report until the day after which its next Audit falls due. This will make the reporting of Overdue Audits more accurately reflect the normal audit frequency practices of the organisation and eliminate over-counting. It will also reduce the volume of unnecessary notification emails related to Overdue Audits.

Marking Missing Items as Found

Up to now, when an Item is identified and recorded as missing during an Audit and is then subsequently found, the only way to recognise that it is now present at the Location has been to perform a new Audit.

Now, Users can navigate to the Item details and select “Mark as found”. This will record who marked the Item as found with a date/time stamp. This information is available in the Audit History. When an Item is marked as found, the Item is removed from the Missing Items report and will no longer be included in the numbers of Missing Items shown on the Dashboard or included in email notifications.

Expected Missing Items

We have changed the behaviour of KIT regarding Items that are known or expected to be missing. The system will now take into account Loans, Location statuses, and vacant Item pockets in Locations when an audit is performed. Vacant Item pockets no longer need to be selected when reporting missing Items on a visual Location.

If an Item is known to be on an active loan or is known to have a non-default Location status, the system will let the User know that the Item is expected to be missing. These Items will not be shown in the Missing Items report or included in the numbers displayed on the Dashboard. The reason for the absence is maintained in the Audit History.

Audits on Location Groups

Visual audits can now be initiated at Location Group level. This launches a wizard that guides the auditor through all the Audits required for that Location Group in a single session, reducing the number of steps required when compared to the current process of having to perform each Location audit separately. This makes it faster and more efficient to check multiple related locations, such as a cabinet with several drawers.

In this example, if wanting to conduct a complete Audit of a seven-drawer tool cabinet, previously you would have to navigate to each Location individually and then complete the Audit process for each of the seven drawers / Locations. With the new wizard approach, the system does this automatically and prompts you through each Audit. Within the Audit Policy definition, administrators can specify whether it is to be “excluded from group audits”. If this is enabled, any Locations assigned to that policy will be skipped during Location Group Audits.

Reporting of Location Issues

As part of performing a visual Audit, it is now possible to report any issues with the Location itself (e.g. spills/leaks, safety concerns, broken lock, etc). This feature enables the auditor to provide a description of the issues they have seen and attach photos or PDF documents to provide other context as necessary. This new feature is enabled within the Audit Policy definition. Any audits performed on Locations that are subject to an Audit Policy with this enabled is then prompted as part of the Audit wizard to detail any such issues.

In addition, Users who have the new “Audit location issues” email notification enabled within their User record will be sent email notifications whenever a Location issue is recorded. This can be set to notify Users for all Locations or only Locations they own.

Recording remedial actions on Item issues

Now, whenever a User clears an issue on an Item, they are prompted to add notes to detail any remedial action taken to resolve the issue. This gives transparency of any fixes and gives a more complete life history of the Item, such that common issues can be easily spotted over time.

Using cameras & scanners for Audits

When performing an “audit by presence”, a new “Scan items” option is available within the Audit wizard that allows a camera or handheld scanner to be used to scan KIT item tags, QR code labels or barcodes on Items to mark them as present.

The scanner screen provides both visual and audio cues as Items are scanned. This provides a rapid way of verifying the presence of Items in Locations that do not have visual tool control and saves time having to visually search for, find and match each Item to its description in the Item list for that Location.

What’s New

From now on, the first time a user logs in after an update to KIT, they will be greeted by a “What’s New” splash screen that will display the Release Notes for the new release that details the changes to the software that have been implemented since their last login.

This screen will only appear on first login for the user following the update. After that, the Release Notes may still be accessed either on the website or in the new Release Notes archive.

Release Notes archive

We have also implemented an archive of Release Notes that will be available to users via the new Release Notes page. This will contain the Release Notes for up to the 10 most recent releases, so that customers can see a history of when changes were implemented or if they wish to re-read the release notes for the latest release.

Font changes

We have also made subtle tweaks to the default font choices used in the software. We now use “Exo 2” as our font for page, dashboard and report headings and titles, and “Inter” as our default font choice for body content, as featured for data fields and report rows.

Both are free to download Google fonts that render quicker and cleaner, with greater character separation, making them much easier to read on the screen.

We’re always evolving KIT to make managing tools and equipment smarter, simpler, and more insightful.

https://thisiskit.com/wp-content/uploads/2025/10/product-update-fe.jpg 947 1420 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2026-01-26 10:27:342026-04-28 08:30:10Product Update – January 2026

Digital twins in Industry 4.0

December 16, 2025/in Blog, ExploreKit, Tool Calibration/by coplan

How KIT is powering the future of smart manufacturing

Industry 4.0 and digital twins

In the era of Industry 4.0, digital twins are no longer a futuristic concept. They’re a practical, powerful tool reshaping how manufacturers design, monitor, and optimise operations. At KIT, we’re proud to help businesses bridge the physical and digital worlds with precision, control, and clarity.

What is a digital twin?

A digital twin is a virtual replica of a physical asset, system, or process or entire manufacturing site. It uses real-time data and simulation models to mirror the behaviour and performance of its physical counterpart.

In manufacturing, this means you can visualise, analyse, and optimise everything from individual tools to entire production lines, without ever touching the shop floor.

Why digital twins matter in Industry 4.0?

Industry 4.0 is all about connectivity, automation, and data-driven decision-making. Digital twins are central to this vision because they enable:

  • Predictive maintenance – Spot issues before they cause downtime.
  • Process optimisation – Simulate changes and improvements virtually.
  • Enhanced quality control – Monitor tool wear, calibration status, and usage patterns.
  • Faster onboarding and training – Use digital models to train staff without interrupting operations.

How KIT supports digital twin technology?

At KIT, we provide the foundation for digital twins by digitising and organising your physical assets, starting with your tools and equipment. Here’s how:

1. 2D Profiling & visual audits

We create accurate 2D profiles of your tools and equipment, forming the visual basis of your digital twin. These profiles are used to design custom foam inserts that transform tool drawers from chaos to order.

When these layouts are digitised in KIT, your entire tool inventory becomes catalogued, searchable, and visually represented. Tool audits become quick and simple, saving time and improving readiness for every shift.

2. Real-time inventory & calibration data

KIT tracks tool location, availability, condition, and calibration history. This live data feeds into your digital twin, ensuring it reflects the current state of your environment.

Planning a factory floor remodel, production ramp-up, or new project? Your digital twin lets you model and measure effectiveness before making changes.

KIT also automates calibration management and shares real-time status, removing uncertainty about tool readiness and improving safety and compliance.

3. Custom foam inserts & visual control

Custom foam inserts provide the first step toward organisation. When mirrored in KIT’s digital environment, they give teams ownership and accountability.

If tools go missing or break, reporting is instant, there’s no more end-of-shift surprises. Team members can log the issues immediately and this is flagged up in KIT’s dashboard. Managers can act quickly to order replacements, prioritise repairs, or reallocate resources to keep production moving.

4. Driving 5S and integration

KIT supports 5S principles: Sort, Set in Order, Shine, Standardise & Sustain. KIT drives workplace organisation by reducing clutter, freeing space, promoting pride and ownership and standardising tool management.

Integration with ERP systems and reporting tools like Power BI makes KIT a key enabler of smart factory analytics. KIT drives 5S practice forward, removing uncertainty and empowering teams to take control of their environments with pride.

The future: from digital twins to autonomous operations

We’re exploring IoT sensors, machine learning, self-serve onboarding and predictive analytics to make digital twins even smarter. Our goal? For KIT to help manufacturers not just see their operations but understand and improve them in real time.

Ready to build your digital twin?

Whether you’re just starting your Industry 4.0 journey or looking to enhance your existing systems, KIT is here to help.

https://thisiskit.com/wp-content/uploads/2025/12/industry40.jpg 439 1200 coplan https://thisiskit.com/wp-content/uploads/2026/02/kit-logo.png coplan2025-12-16 14:23:042026-05-22 07:45:53Digital twins in Industry 4.0
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Phone Phone +44 (0)1908 307956

Mail Mail info@coplancontrol.com

General

Home
Careers
History
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Blog
Case Studies
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News

Products

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